THE MOST IMPORTANT THING BETWEEN YOU AND YOUR BIKE

THERE'S NO SUBSTITUTE FOR QUALITY

First we cut all 1" sections to total length of the handlebar.

Next we cut all 1-¼" sections for the CHUBBY® areas.

All of our Chubby® bars start with 1" tubing. We knurl the center sections.
We slide 1-¼" tubing over the top of the 1" tubing and fuse together with a tig welder.
(All our CHUBBY® bars are made with double wall construction)

Next we mill the wire holes to keep the look as clean as possible.

Then all wire holes are de-burred to eliminate all sharp edges.

YOU WANT CLEAN?
HERE YOU GO.

Then we add the notch for the electronic "fly by wire".

Then they go for a second polishing before bending.

Then they are sent out for micro polishing before
the show chrome plating or powder coating process is done.

THIS IS NOT HOW WE DO IT.
Production chrome uses a conveyor system that transports parts through
the facility and submerges parts in baths with little quality control.

POWDER COAT
We use a hot rod black powder coat.
We tried gloss but it scratches way to easily.
Our hot rod black vs. stock H-D controls

APPLYING POWDER

BAKING IN THE 400° OVEN

 

Then every single handlebar is inspected thoroughly for an unmatched finish.

Now when someone asks you who has the best quality handlebars
you can say our name with confidence.

This is why we back our product 100%.
No one else goes through these processes to ensure the highest
quality product is passed on to you.